Rapid Mixer Granulator Manufacturer in Ahmedabad

Rapid Mixer Granulator(RMG) - Pharma Machinery
Description
Salient Features
Optional Accessories
Technical specification

High-Performance Granulation by Rapid Mixer Granulator


Rapid Mixer Granulator (RMG) machines are engineered to uniformly blend powder components and subsequently form granules—ideal for pharmaceutical, chemical and allied industries. Designed with a robust impeller and high-speed chopper assembly, the RMG ensures efficient mixing and granulation in one compact system.

The impeller operates at slower speeds to lift and tumble the material, while the chopper rotates at high speed to break up wet masses and achieve uniform granule size—this dual-tool combination is described as the core working principle for high-shear granulation systems.

Key process benefits include improved mixing consistency, controlled granule size distribution, higher tablet compression speeds and reduced production costs. As noted in granulation reviews, RMG units are designed to deliver “uniform granules … reducing processing time and improving hygiene for GMP environments.”

Explore our full range of Pharma machinery solutions.

Salient Features of Rapid Mixer Granulators

  • Complete cGMP Design: Constructed in full compliance with current Good Manufacturing Practices (cGMP) to ensure high hygiene standards and easy validation as required in pharmaceutical manufacturing.
  • Safety Interlock System: Equipped with an advanced safety interlocking device that prevents operation until the mixer cover is securely closed, ensuring operator safety during processing (Pharmaguideline).
  • Bowl-Shaped Mixing Chamber: The RMG features a specially designed bowl with rounded edges and no dead zones, ensuring uniform mixing and efficient granulation across the entire batch.
  • Versatile Control Options: Available with both manual (push-button) and advanced PLC-based control systems featuring a color touch screen for precise process control and automation flexibility.
  • Heavy-Duty Structure: Built on a sturdy, square-tube frame with vibration-free operation and a space-saving design that eliminates the need for a separate platform or staircase.
  • Efficient Binder Distribution: The combination of impeller and high-speed chopper ensures homogeneous binder distribution for consistent granule formation and improved tablet quality (RMG Technical PDF).
  • Reduced Batch and Cleaning Time: Designed for short processing cycles, minimizing batch time and enabling fast, easy cleaning between runs — enhancing overall productivity.
  • Fully Enclosed Moving Parts: All drive and moving components are completely enclosed within safety covers to eliminate risk of accidents and contamination.
  • Hygienic Operation: Minimal manual handling and easy access for cleaning make the RMG suitable for sterile or high-clean manufacturing zones.
  • Pneumatic Lid and Discharge: The top lid and discharge valve are pneumatically operated for smooth, dust-free material transfer and efficient discharge control.

Optional Accessories of Rapid Mixer Granulators

  • Jacketed bowl with temperature control/display
  • Flame Proof Construction.
  • Binder addition spray system
  • Wet Sizing Mill.
  • Provision for 21 CFR Part 11 Compliance.
  • Pneumatic Conveying System for RMG Loading with Inline Sifting System.
  • Automatic powder loading to the bowl through either L&P (Lifting & Positioning) system or Powder transfer system (PTS) through vacuum

Technical Specification of Rapid Mixer Granulators (Lab Scale)

Model / Size RMG 2.5 RMG 5 RMG 10 RMG 15 RMG 25
Gross Volume [in Litres.] 2.5 5 10 15 25
Working Volume [in Litres] 2 4 8 12 20
Impeller Motor [H.P.] 2.5 2.0 2.0 2.0 3.0
Chopper Motor [H.P.] 0.50 0.50 0.75 0.75 1.0
Total Power [H.P.] 3.0 2.50 2.75 2.75 4.0
Electrical supply 3 Phase AC, 415 or 380 or 220 Volts+ 10%, 50 or 60 Hz

Technical Specification of Rapid Mixer Granulators (Production Scale)

Model / Size RMG 50 RMG 100 RMG 150 RMG 200 RMG 250 RMG 300 RMG 400 RMG 600 RMG 800 RMG 1000 RMG 1200 RMG 1250
Gross Volume [in Litres.] 50 100 150 200 250 300 400 600 800 1000 1200 1250
Working Volume [in Litres] 40 80 120 160 200 240 320 480 640 800 960 1000
Impeller Motor [H.P.] 7.5 10 15 25 30 35 40 50 60 75 100 100
Chopper Motor [H.P.] 2.0 3.0 5.0 5.0 5.0 5.0 7.5 10.5 12.5 15.0 20.0 20.0
Total Power [H.P.] 9.5 13 20 30 35 40 47.5 60.5 72.5 90 120 120
Electrical supply 3 Phase AC, 415 or 380 or 220 Volts+ 10%, 50 or 60 Hz